Low-viscosity, alumina-filled, brushable epoxy compound, when applied to a 15-20 mil coating, provides a smooth protective barrier against wear, abrasion, corrosion, erosion, and chemical attack.
A brushable, high performance ceramic-filled epoxy for sealing, protecting and repairing surfaces subject to erosion, corrosion and wear.
Intended Use: Seal and protect new equipment exposed to erosion and corrosion; protect pump casings, impeller blades, gate valves, water boxes, and fan blades; rebuild heat exchangers, tube sheets, and other water circulating equipment; top coat for providing exceptionally smooth surface to repaired surfaces
Product features:
Typical Physical Properties:
Technical data should be considered representative or typical only and should not be used for specification purposes.
Cured 7 days @ 75° F
Adhesive Tensile Shear | 2,000 psi | Mix Ratio by Volume | 3.4:1 |
Brush Coat Thickness | 10-20 mils (.010-.020 in.) | Mix Ratio by Weight | 5.6:1 |
Coefficient of Thermal Expansion | 19 [in. / in. / °F)]x10(-6) | Mixed Viscosity | 32,000 cps |
Color | Blue | Pot Life @ 75F | 40 min. |
Compresive Strength | 15,200 psi | Recoat Time | 4-6 hrs. |
Coverage/lb | 7.9 sq.ft./lb@15mils(0.015in.) | Salt Spray Resistance | 5,000 hrs |
Cured Hardness | 90D | Solids by Volume | 100 |
Cured Shrinkage | 0.0020 in./in. | Specific Gravity | 1.62 |
Dielectric Constant | 3.87 @ 1 MHz |
Specific Volume |
17.1 in.(3)/lb. |
Flexural Strength | 8,000 psi |
Temperature Resistance |
Wet: 150°F; Dry: 350°F |
Functional Cure | 16 hrs. |
Surface Preparation:
Working conditions: Ideal application temperature is 55°F to 90°F. In cold working conditions, directly heat repair area to100-110°F prior to applying epoxy and maintain at this temperature during product cure to dry off any moisture, contamination or solvents, as well as to achieve maximum performance properties.
Mixing Instructions:
LARGE SIZES (3 lb, 4 lb, 25 lb): Use a propeller-type Jiffy Mixer on an electric drill. Use model HS-1 for 3 lb and 4 lb kits. Use model ES for 25 lb kit. Mix until color is uniform and consistent.
Note: Keep propeller below liquid line, as additional air can be added to mixture, resulting in air bubbles on the surface of the finished product.
Application Instructions:
Apply two thin coats (10 - 20 mils) of Brushable Ceramic to ensure a lack of pinholes or holidays on the substrate (a low voltage, holiday detector will ensure a pinhole-free coating). Brushable Ceramic fully cures in 16 hours, at which time it can be machined, drilled or painted.
For greater thickness - Use Brushable Ceramic as a coating in combination with Ceramic Repair Putty. For proper wear and adhesion, maximum thickness should not exceed 40 mils.
For ± 70°F Applications - Applying epoxy at temperatures below 70°F lengthens functional cure and pot life times. Conversely, applying above 70°F shortens functional cure and pot life.
Storage: Store at room temperature, 70 °F.
Compliances: Approved for use in meat and poultry plants (red only)
Chemical Resistance: Chemical resistance is calculated with a 7 day, room temp. cure (30 days immersion) @ 75°F)
Benzene | Excellent | Sodium Hydroxide 10% | Excellent |
Gasoline (Unleaded) | Excellent | Sodium Hydroxide 50% | Excellent |
Hydrochloric 10% | Very good | Sodium Hypochlorite | Very good |
Kerosene | Excellent | Sulfuric 10% | Very good |
Mineral Spirits | Excellent | Sulfuric 50% | Fair |
Nitric 50% | Poor | Toluene | Excellent |
Phosphoric 10% | Very good | Xylene | Fair |
Potassium Hydroxide 40% | Excellent |
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